HOW WE WORK

>How We Work

HOW WE WORK

TURNKEY SOLUTIONS CO., LTD. is a leading high precision CNC machining parts manufacturer in Taiwan.
Our products include CNC machining parts, customized fasteners, progressive stamping parts, and welding parts.
 
  • In order to provide our customers one stop turnkey procurement experience, Turnkey Solutions combine with various production processes, like turning, machining, forging, stamping, casting, various surface treatment, assembly, packaging, then shipment.
  • Surface treatment service including anodizing, sand blasting, passivation, black oxide, Hot Dip Galv. chrome plating, zinc plating, etc..., and we have the most advanced and biggest chrome plating facility in Asia.
  • To provide our customers with world class high precision CNC machines parts, we have invested state-of-the -art CNC Multi-Axis lathe and Swiss Automatics in-house. 
  • We use carbon steel, stainless steel, aluminum, brass, copper, titanium, and plastic. 
  • We have provided our high precision CNC machines parts to many types of industries including tools and dies, machinery, agricultural, furniture manufacturers, automotive, medical, dental and consumer goods industries.
  • We provide engineered solutions that create the most costs-effective manufacturing process and best products for our customers.
 
Primary Equipments 
  1. High frequency dissolution furnace 250KW Host
  2. CNC Precision Automatic Lathe by Japan Precision Tsugami
  3. Suspended spray washer
  4. Peripheral casting equipment
  5. C-Frame Single Crank Power Presses 25T/60T/80T/110T/160T/200T with progressive tools manufacturing
  6. Robot welding machine
  7. Argon welder 50A
  8. CO2 Hand welder
  9. Spot welding machine
  10. Auto de-burr brush machine
  11. Pipe Bending machine 40A
  12. Press Brake 5KVA
  13. Amada NCT 5.5KW
  14. Milling machine 20A
  15. Band sawing machine
  16. Straight Lapping Machine 30A
  17. Heat sink Machine
  18. Chamfering machine 2HP/4HP
  19. Straightener 15A/30A/50A
  20. Automatic tapping 1.5W
  21. Drilling machine/Multi-axis drilling
  22. Flow Drilling machine
 
Inspection & Testing Equipments
  1. Coordinate measuring machine
  2. Electronic three-point inner diameter measuring device
  3. Hardness measuring machine
  4. Plug gauge
  5. The Profilm3D
  6. Projection comparator
  7. Ring gauge
  8. Spectrum analyzer
  9. Surface roughness measuring instrument

 
Mainly processed materials are listed in the table below. All materials can be RoHS compliant upon request
Copper C3601/ C3602/ C3604/ C5441/ C17300/ C2700/ C97
Steel SCM 415/ SCM 435/ SCM 440/ S15C/ S40C/ S45C/ S50C/ 12L14/ 1215/ SUJ2/ 1144
Aluminum 6061-T6/ 6005-T6/ 6262-T6/ 6082-T6/ 7075-T6/ 2024-T3/ C6802/ 2011-T3/ 2017-T4
Stainless Steel SUS303/ SUS303Cu/ SUS304/ SUS304F/ SUS316/ SUS316L/ SUS416/ SUS430F/ SUS440/ SUS420J2
Titanium  
Fiber Reinforced Plastic {FRP}  
Teflon  













Progressive Stamping
Progressive die/stamping is one of the best ways to run mass production with precision and critical tolerance for metal parts. Progressive stamping is efficient to reach the best production capacity within short time. We have more than 6 progressive stamping machines, which include C-Frame Single Crank Power Presses and C-Frame Single Crank Power Presses with progressive manufacturing facility. We are capable of managing both small and big roll-out projects as per your delivery schedule.
 
Tube Laser Cutting
Tube laser cutting is an accurate method of cutting, which allows us to have the ability to hold tight tolerances on complex cutout shapes. Manual cutting makes differences from part to part easily as the operator can not do it 100% the same for each time, but laser cutting machine can do it repeatedly and with high speed. In conclusion, tube laser cutting is a technology to save production time and ensure high precision.
 

 
O/D Max Capacity 20~150mm
Length Max Capacity 6000mm
Min Material Waste 45mm
 
 

 





  

DSC04689

 
Fiber Laser Cutting

The advantages of laser cutting are flexibility, precision, repeatability, speed, cost-effectiveness, great quality, contactless cutting, versatility and automation possibilities.
 
 
 
Applicable Materials
  • 0.5mm~25mm carbon steel
  • 0.5mm~12mm stainless steel, galvanized steel, electrolytic zinc-coated steel, silicon steel
  • 0.5mm~6mm brass and red copper
Processing Wide 1500x3000mm
Max Cutting Speed 100m/min
Transmission Precise rack and pinion
The workbench exchange way Translation exchange / exchange up and down
 
 DSC01509 DSC01508 DSC01528
 
- Manufacturing Process
   

- Progressive Parts Production
    
  
- Welding Process: 
   
We have well trained welders, who are very familiar with automatic robot welding, tig welding, CO2 welding, and spot welding.
   We are confident that we are qualified to meet your requirements either big roll-out project or samll project.


      
 

- Tooling Construction: 
   
We have our own elite engineers to do tool construction and assembly in-house.
   It is also very easy to our tool maintance and repair, if necessay. We can commit on time delivery.


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- Package and Assembly​:
 
 We have good package environment to make our packaging capacity efficiently.
   Before package, we will do in-house inspection and assembly testing.
  
  
Powder Coating

- Our powder coating line has 3 individual automatic electrostatic spray rooms. 
- The length is over 400 meters [1312ft]. 
- Max. volume inside the oven is 3000x1250x450mm [9.84x4.10x1.48ft].  
- Overhead conveyor system.

powdercoatiing3 powdercoating1 powdercoating2
 
- Powder Coating Process:
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